| 1 | Understand the SMED approach, objective and its contribution to Total Productive Maintenance | 1.1 | State the name of the person who developed SMED approach and method |
| 1.2 | Define what the SMED approach aims to achieve in product changeovers |
| 1.3 | Summarise the SMED objective |
| 1.4 | Explain the integral relationship of SMED with Total Productive Maintenance (TPM) as one of the six major losses |
| 1.5 | Outline the 4 analysis phases of SMED. |
| 2 | Understand a changeover operation and techniques considered for SMED analysis | 2.1 | Explain how the health, safety and hygiene requirements of a work area can influence the process of SMED |
| 2.2 | Describe a changeover operation that is considered for SMED analysis |
| 2.3 | Summarise the eight techniques that should be considered in implementing SMED |
| 2.4 | Distinguish between external set up and internal set up operations |
| 2.5 | Explain why it is preferable to convert internal set up to external set up operations where possible |
| 2.6 | State the four conceptual stages which SMED improvement should pass through. |
| 3 | Understand how to analyse and improve changeovers using SMED | 3.1 | Summarise the seven basic steps to reducing changeover using the SMED system |
| 3.2 | Summarise the key elements within a changeover operation which would be essential to observe in a SMED analysis |
| 3.3 | Explain why it is important to record all necessary data during a SMED analysis |
| 3.4 | Explain why it is necessary to take into account parallel operations in carrying out SMED improvements |
| 3.5 | Explain what the economic batch quantity ratio is and how this impacts on SMED activity and changeover efficiencies |
| 3.6 | Describe why it is important to be clear about the levels of authority of personnel linked to SMED improvements. |
| 4 | Understand the potential benefits and added value of SMED | 4.1 | Explain what the potential benefits are of using the SMED approach to changeover improvements |
| 4.2 | Clarify what value added to normal line running operations can be gained from SMED activities. |