View Unit : Handing Over Machine Tools to Production Operators

Unit

Unit Reference Number

A/600/5436

Qualification Framework

QCF

Title

Handing Over Machine Tools to Production Operators

Unit Level

Level 3

Unit Sub Level

None

Guided Learning Hours

Unit Credit Value

Date of Withdrawal

SSAs

4.1 Engineering

Unit Grading Structure

Pass

Assessment Guidance

This unit must be assessed in a work environment and must be assessed in accordance with the ‘Common Requirements for National Vocational Qualifications (NVQ) in the QCF’ which can be downloaded from Semta’s website: http://www.semta.org.uk/training_providers__awarding/national_occupational_standard/qca_assessment_requirements.aspx

Additional assessment requirements have been published by Semta. These additional assessment requirements are set down in Semta’s Mechanical Manufacturing Engineering Suite 3 unit assessment strategy which can be downloaded from Semta’s website: http://www.semta.org.uk/training_providers__awarding/national_occupational_standard/qca_assessment_requirements.aspx

View Unit's Qualifications

Learning Outcomes and Assessment Criteria

Learning Outcome - The learner will:		Assessment Criterion - The learner can:
1	1a. Hand over machine tools to production operators	1.1	Work safely at all times, complying with health and safety and other relevant regulations and guidelines
		1.2	Check the machine and equipment is in a safe and usable condition to hand over
		1.3	Confirm that the installation is ready for production operations, to include checking all of the following: • the machine is correctly set up and ready for the required production operations • supplies of components and consumables are adequate and correctly prepared • all safety equipment is in place and functioning correctly • all machine functions operate correctly • appropriate quality control instruments and gauges are available and correctly calibrated
		1.4	Ensure that the prepared machine is producing the components to the required specification
		1.5	Demonstrate the correct operation of the machine to the production operator
		1.6	Carry out correct handover procedures for one type of machine tool from the following: • manual machines • semi-automatic machines • fully automatic machines • computer controlled machines • power presses
2	1b. Hand over machine tools to production operators (continued)	2.1	Carry out handover procedures which include all of the following: • demonstrating the operation of the machine to the production operator • explaining all the key stages and specific operation techniques required • highlighting critical areas to be observed (such as safety, specific tolerances or finish) • observing the operator in action and correcting any errors or inappropriate working practices • ensuring the operator is working safely and competently before leaving them to carry on with production • making periodic checks of performance and production quality
		2.2	Ensure that the production operator understands the operation of the machine and the production requirements
		2.3	Carry out handover procedures on two of the following categories of production operators: • experienced operators on the particular type of equipment being used • experienced operators on machines but not the equipment being used • new or inexperienced operators
		2.4	Make periodic checks of the production and, where appropriate, adjust machine settings to maintain the required output quality
		2.5	Deal promptly and effectively with problems within their control and report those that they cannot solve
		2.6	Maintain appropriate records of the hand over, in accordance with organisational procedures
3	2a. Know how to hand over machine tools to production operators	3.1	Describe the specific safety precautions to be taken when working with machine tools and when handing over machine tools to production operators
		3.2	Describe the hazards associated with the particular machine and its operation, and how this needs to be communicated to the operator
		3.3	Describe the specific personal protective clothing and equipment to be worn for the particular activities, and how this is obtained
		3.4	Explain the need to be extra vigilant when training new and inexperienced machine operators to carry out the tasks
		3.5	Describe the things that they need to check before handing over the machine to the production operator (the machine is in a fit and safe condition, the tooling is sharp and undamaged, the machine produces components to specification)
		3.6	Explain the need to give the operator a practical demonstration of the machine operation, and how this is best achieved
4	2b. Know how to hand over machine tools to production operators (continued)	4.1	Describe the practical training techniques, including questioning and reinforcement techniques, to ensure the required operations are understood
		4.2	Explain how to vary their approach with the training, depending on the experience of the production operator
		4.3	Explain the need to ensure that the production operators are working safely and competently before leaving them to complete the production operations
		4.4	Explain how to create and maintain effective working relationships with the operators (encouraging, helping, politeness, open discussions both ways)
		4.5	Describe the organisational documentation and procedures for training and handover activities
		4.6	Describe the extent of their own responsibility and to whom they should report if they have problems that they cannot resolve

Equivalent Units

There are no equivalences to display.